Camera Inspection System for 8.6mm Spout Cap Automated Defect Detection
Company Profile
Anhui Keye Intelligent Technology Co., Ltd. is a Chinese national high-tech enterprise specializing in the application of AI technology in visual inspection industry. As a leading manufacturer&Designer, It can provide the most advanced level AI visual inspection equipment and the customized AI system solutions of visual imaging, computing power, algorithm, and automatic control software for various sub-industries.
The company was established in 2011, it has a high-level R&D team from top domestic optical research institutes and a core doctoral team from the USTC, covering the entire technology chain of optics, electrics, mechanics, algorithm and software. Our products can be applied in beverage, pharmacy, dairy, wine, textile, new energy, agriculture and other packaging industries.
Vision System Features
| 1.AI algorithm: high stability, adapting to the environment and background disturbance; different defect samples can be automatically identified after training |
| 2.Dataization: Independent database, save multiple samples, analyze non-good products, and retain history |
| 3.Multi-orientation: 360 degree comprehensive inside and outside the samples |
| 4.High precision: detection accuracy can be high |
| 5.Modularization, can flexibly increase or decrease the detection function according to customer actual needs |
| 6.Easy to operate: It is easy to operate and easy to maintain |
| 7.Safety: Medical grade material manufacturing, fully compliant with medical supplies production environment |
Inspection Theory
The product is stably and orderly transmitted to the KEYE cap vision inspection machine, and the high pixel sample images captured are transmitted to image processing software through customized LED light sources and HD industrial cameras. Based on big data, AI algorithms are analyzed and compared, and the system automatically determines defective and good products. The corresponding pneumatic components are controlled to eliminate defective products online, and the good products are counted and boxed to complete product inspection.
The software will open up sample comparison standards, and production personnel at the customer's site can control the comparison accuracy, select the most suitable accuracy standard for their own production situation, and thus control the defect rate.
| Camera Station | Inspection Content |
| Station1 | CAM1 used to check cap bottom defect issue |
| Station2 | CAM2 used to check top surface defect issue |
| Station3 | CAM3/4/5/6 used to check cap outer sidewall defect issue |
| CAM7 used to check step surface defect issue |
Equipment Overview
We adopt 7 sets of high pixel industrial cameras and high-performance LED strobe light sources to conduct comprehensive defect inspection on the appearance of bottle caps. The entire set of detection equipment includes a cap material handling system, mechanical transmission part, optical imaging system, visual electronic hardware, and detection system software. The entire equipment can be independently placed on the customer's site, The maximum detection speed can reach 150pcs/min, the unqualified products can be automatically rejected online and good product can be counted and packed if needed.
** Layout of the inspection system (for reference only):
Product Tags:
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Camera Inspection System for 8.6mm Spout Cap Automated Defect Detection Images
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