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AI Based Vision Inspection System Production Quality Control for PP Bottles

Anhui Keye Intelligent Technology Co., Ltd
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AI Based Vision Inspection System Production Quality Control for PP Bottles

Brand Name : KEYE

Model Number : KY-PB

Certification : CE/ISO 9001

Place of Origin : China

MOQ : 1 SET

Price : Negotiable

Payment Terms : L/C, T/T

Delivery Time : 4 to 6 weeks

Packaging Details : Fumigation-free wood

Name : Bottle Sorting Machine

WEIGHT : 500kg

COLOR : GRAY

Test Report : Provided

Key technology : AI inspection

Information storage : Available

Air pressure : 0.5~0.8MPa Purify and oil-free

Working temperature : -20℃ ~ 60℃

Working humidity : Below 50% relative humidity

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AI Based Vision Inspection System Production Quality Control for PP Bottles

Inspection Theory

The product is stably and orderly transmitted to a specific workstation, and the high pixel sample images captured are transmitted to image processing software through customized LED light sources and HID industrial cameras. Based on big data, AI algorithms are analyzed and compared, and the system automatically determines defective and good products. The corresponding pneumatic components are controlled to eliminate defective products online, and the good products are counted and boxed to complete product inspection.

AI Based Vision Inspection System Production Quality Control for PP Bottles

The software sets the comparison standard for the samples, operators can control the comparison precision and choose the precision standard that best suits themselves, thereby controlling the defect rate and greatly reduce costs.

Detection details

Our design plan uses 11 sets of high-pixel industrial cameras and high-performance stroboscopic light sources to carry out comprehensive detection for bottle mouth, bottle bottom and bottle body defects. The whole set of detection equipment includes mechanical parts, visual electronic hardware and detection systems. The software, the entrance and exit of the detection machine can be integrated with the conveyor line, the detection speed is 9600 pieces/hour, the equipment can realize 7*24 hours of operation, and the unqualified products can be automatically rejected.

System operating parameters
Dimensions 2.3×0.85×1.8(m) Power and frequency 220V 20A 50HZ
Total power 3.5kw Air pressure 0.5~0.8MPa Purify and oil-free
Working temperature -20℃ ~ 60℃ Working humidity Below 50% relative humidity

The detection standards are as follows:

Model Camera number Detection range Detection content Detection accuracy Detection precision Detection speed
KVIS-C -SC11 1set Bottle mouth Black spots, stains, overlap, burrs, lack of material, etc. ≥0.5mm Qualified product 99.5% 160 pcs/min
False detection is less than 0.5%
1set Bottom of the bottle Black spots, stains,foreign material, etc. ≥0.5mm Qualified product 99.5%
False detection is less than 0.5%
4 set Upper area of the bottle Black spots, stains,missing, etc. ≥0.5mm Qualified product 99.5%
False detection is less than 0.5%
4set Lower area of the bottle Black spots, stains, etc. ≥0.5mm Qualified product 99.5%
False detection is less than 0.5%
1set Outer bottom of the bottle Black spots, stains ≥0.5mm Qualified product 99.5%
Hole ≥1mm Qualified product 99.5%

Examples of sample detection patterns

The patterns shown below are all real-time shots in the existing Keye detection system. The details are as follows:

Black spots or impurities in all positions of the bottle.

AI Based Vision Inspection System Production Quality Control for PP Bottles

Product configuration details

1. Mechanical part

Name Quantity Unit
Gear Several pcs
Bearing Several pcs
Motor 4 pcs
Belt 4 pcs
Transmission Parts 1 set
Sheet metal parts 1 set
Rocker 1 set
Plexiglass 1 set

AI Based Vision Inspection System Production Quality Control for PP Bottles

Cooperation Partners

Our company have served many well-known enterprises such as Coca-Cola, P&G,Unilever,ALPLA,C'estbon, Nongfu Spring, etc., and has won praise from many users.

AI Based Vision Inspection System Production Quality Control for PP Bottles

After-sale service

The company has a complete technical service team and rapid response mechanism, and has dedicated service specialists for each customer, who can receive technical consultation and fault reports from customers at any time. And to ensure rapid response to customer emergencies, to ensure that customers receive satisfactory service.During the epidemic or due to special reasons, when after-sales engineers are unable to reach the site, the service center can remotely adjust customer equipment for troubleshooting and technical consultation.

AI Based Vision Inspection System Production Quality Control for PP Bottles


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AI Based Vision Inspection System Production Quality Control for PP Bottles Images

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